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Can you predict failure before it happens?

Vibration Monitoring System

This is one of the projects of our High-Tech team. It was related to Predictive Maintenance, specifically with the control of vibration and temperature of the electric motor-pump set. Vibration and temperature data were sent to the internal cloud, and critical information related to alarms was sent to SAP.

The system consists of a monitor that collects data from 8 vibration sensors and also has 4 channels for slowly changing signals, such as temperature. Vibration sensors were installed in critical areas, mainly rolling bearing housings, and the temperature sensor was mounted on the engine housing.

Vibrations on bearings that exceed permissible limits usually result in failure of the bearing or the entire machine within two weeks.

The project enables identification of potential failures before they occur. It provides ongoing monitoring from anywhere (data in the cloud), also using a telephone application. Messages about any exceedances of permissible ranges are sent to the SAP maintenance system.

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